BELT DRYER

 


Summary:

The raw material to be treated should distribute on the conveyer belt through suitable mechanism such as star distributor, swing belt, crusher or granulator. The conveyer passes through the channel consisting of one or several heating unit. Each heating unit is equipped with air heat and circle system. Each channel has one or several damp discharge systems. When the conveyer passes through it, hot air will pass through the raw material from up to low or from low to up. In this way the raw material can be dried evenly.

Application:

The belt dryer is ordinary continuous drying equipment. It is widely used for chemical industry, foodstuff industry, pharmaceutical industry, construction materials industry, electronics industry and so on. Especially it is suitable for drying raw materials that are good in breathability and have the shape of pieces or strip or granule. It is also possible to dry the pasted raw material such as filter cake after shaped through granulator or extruder.

Typical products

Dehydrated vegetable, granule feed, monosodium glutamate, check extraction, organic pigment, synthetic rubber, propylene fiber, medicine, medical material, small wooden products, plastic products, aging or solidifying for electronic elements.

Technical Parameters

Model

DW-1.2-8A

DW-1.2-10A

DW-1.6-8A

DW-1.6-10A

DW-2.0-8A

DW-2.0-10A

Quantity of unit

4

5

4

5

4

5

Length of drying section

8M

10M

8M

10M

8M

10M

Thickness of raw material spreading

≤60mm

Operation temperature

50---140℃

Steam pressure

0.2---0.8MPa

Steam consume

120~300

150~375

150~375

170~470

180~500

225~600

Drying time

0.2~1.2h

0.25~1.5h

0.2~1.2h

0.25~1.5h

0.2~1.2h

0.25~1.5h

Drying strength

6~30kg water/m2h

Power equipped

11.4kw

13.6kw

11.4kw

13.6kw

12.5kw

14.7kw

Overall dimensions (m)

A

1.2

1.2

1.6

1.6

2.0

2.0

A1

2.28

2.28

2.68

2.68

3.2

3.2

B

8.0

10.0

8.0

10.0

8.0

10.0

B1

9.5

11.5

9.5

11.5

9.5

11.5

C

2.5

2.5

2.5

2.5

2.6

2.6

 


 

 

CSJ MODEL ROUGH MILL

Code: JS-6-6-22

Main usage:

This machine is applied by the industries of pharmaceutics, chemical, metallurgy, foodstuff, and architecture etc. It specially grinds the hard and solid granule materials including the breaking of plastics materials and cooper wires, as well as the pre-treatment coordinated machine for fine grinding process.

Specialty:

Accepting vertical grinding mechanism, this machine can process any material without being limited by the viscosity, hardness, or softness of the said material.

Working method:

Any raw material, being feed into the grind chamber through the upper feeder, striked and impacted by the knife-edges knife stand, cut and grinded simultaneously by the revolving and fixed knifes, automatically runs to the exist by the centrifugal force of revolving object.

Main Technical Specifications:

Model

CSJ

Capacity

100-500

Size of input granules

≤100

Size of output granules

0.5-20

Power

4

Speed of principal axis

940

Overall size (L*W*H)

1080*530*1460

Weight

380

 


 

 

FS SERIES UNIVERSAL PULVERIZER

Code: JS-6-2-25

The machine is widely used in many fields, such as medicine, chemical industry agricultural chemicals, viands and foodstuffs. This machine trough the high-speed relative motion of movable fluted disc and fixed fluted disc, are pulverized by the multiple actions of collision, cutting, friction of teeth and the mutual collision of materials themselves. The machine is simple and sold in structure, and steady in motion with a good result of pulverizing. The pulverized materials is ejected out of the chamber of the main frame, the different fineness of pulverized products can be attained by changing screen meshes of different apertures. By the way, 30BV are made of stainless steel. The machine changes the appearance of the 30BIII, which internal walls to product more conformer to GB. The machine reaches standard GMP.

Item

FS-200

FS-250

FS-320

FS-30B

Production Capacitykg/h

10~75

20~150

30~200

30~300

Size of Feedingmm

≤8

≤12

≤15

≤10

Size of Finished-product mesh

20~200

20~200

20~200

80~420

Speed of Main Shaftr/min

4000

4000

4000

~6000

Motorkw

2~2.2

2~5.5

2~7.5

17.5

Machine Sizemm

660X420X960

850X500X1270

900X600X1500

4200X1200X2700


 
GFG HIGH-EFFICIENCY FLUIDIZED BED DRIER

Code: JS-6-2-25

Applications:

Use screw to extrude and vibrate granule and granulate granule with the method of humidity ,high speed and mixing .
Suitable, feed drying humidity block or powder raw material in Pharmaceutical. foodstuff, feed, chemical industries and so on fields;
The raw material is large in granule and small in block and having adhesive property.

Features:

The structure of fluidization bed is of round so as to avoid dead corner. 
Inside the hopper there is a stir in order to avoid agglomeration of raw material and forming canal of flow; 
The granule is discharged through the method of turning over. In this way it is very convenient and full. The discharging system can be designed as request too.
It is operated at the conditions of negative pressure and seal. The air is filtered. Therefore it is simple in operation and convenient in clean. It is an ideal equipment that is in conformity with the requirement of GMP 
The drying speed is fast and the temperature is uniform. In general the drying time is 20-30 minutes. 

Principle:


When air is purified and heated, it is introduced from the bottom of induced-draft fan and passed through the screen plate of raw material. In working chamber, the state of fluidization is formed through stirring and negative effect. The moisture is evaporated and removed rapidly and the raw material is dried quickly. 

Schematic of Installation

1. wall2.wall3.heater4.postfilter5.filter6.siencer7.distributor8.fan

 

Main Technical Specifications:

Item

Unit

Type

Raw material

Kg

60

100

120

150

200

300

500

Fan

Air volume

M3/h

2361

3488

4000

4901

6032

7800

10800

Air pressure

mmH2O

594

533

533

679

787

950

950

Power

Kw

7.5

11

15

18.5

22

30

45

Stirring power

Kw

0.55

0.55

0.55

0.55

0.55

0.75

0.75

Stirring speed

Rpm

11

Consume of steam

Kg/h

141

170

170

240

282

366

451

Time of operation

Min

15-30 (according to different material)

Height of main machine

Square

Mm

2750

2850

2850

2900

3100

3300

3650

Round

mm

2700

2900

2900

2900

3100

3600

3850


 

GZLS SERIES VACUUM FREEZE DRYER

(USEDIN FOOD INDUSTRY)

Code: 6-4-7

Freeze dry food uses ice sublimation principle. Freeze the food at low temperature, then, in high vacuum environment, sublimate the solid-state ice directly to dehydrate and dry the food. After being dehydrated and dried, the food keeps the original color, fragrance and shape, and saves the furthest of the biologic active edible mushroom, cheese products, tea, fruit juice, beverage, edible flower, noodle, congee, various food additives, and etc.

 

Introduction:

Use material pushcart to transport: by elevated rail transportation or ground rail transportation.

Weight measuring function: there is a weight measuring device set in the drying case to measure the weight of the material during the whole drying process.

Full function of shelf freezing and heating: the whole freezing and drying process can be fulfilled in the drying case.

All made of stainless steel: the drying case, shelf and water capturer are all made of stainless steel to ensure the whole machine to be permanently clean.

Advanced and reliable control system: programmable control device and man-machine interface operation system.

 

Technical Specification:

Basic Specification

Model

GZLS-50

GZLS-75

GZLS-100

GZLS-125

GZLS-150

Size×No. of tray

390*510*256

390*510*384

390*510*512

390*510*640

390*510*768

Area of tray(m2)

50.9

76.4

101.8

127.3

152.8

No. of tray×number of pushcart

128*2vehical

128*3vehical

128*4vehical

128*5vehical

128*6vehical

Water amount of water capturer

750

1150

1500

1900

2250

Steam consumption Mpa

450

675

900

1125

1350

Spray consumption m3/h

24

36

48

60

72

Power for whole machine with shelf freeze function kw

120

175

220

280

320


 

Hot air circle oven


 

Application

It is suitable for heating and solidification, drying and dehydration of raw materials in pharmaceutical industry, chemical industry, foodstuff industry, agricultural and sideline products, aquatic products, light industry, heavy industry and so on. The raw materials can be medicine of raw materials, Chinese traditional medicine, tablet of drink, immersed electuary, powder, granule, packing bottle, pigment, dyestuff, dehydration vegetable, dried fruit and melons, banger, plastic resin, electric elements, drying varnish and so on.

Main technical parameters

  • The hot source can be steam, electricity, far infrared, or steam + electricity.
  • Temperature of operation: 50~140℃.
  • 50~350℃ for electricity or far infrared.
  • There are automatic and computer control systems for customer selection.
  • The normal pressure of steam will be 0.02~0.8Mpa.
  • The size of drying tray: 460X640X45

Parameter

Type

Dry amount kg/times

Power

(kw)

Consumption of steam (kg/h)

Amount of tray

Overall dimensions (mm)

Amount of trolly

Weight

(kg)

CT-I

100

1.1

20

48

2430X1200X2375

2

1200

CT-II

200

1.1

40

96

2430X2200X2433

4

1500

CT-III

300

2.2

60

144

3430X2200X2620

6

2000

CT-IV

400

2.2

80

192

4380X2200X2620

8

2300

CT-C-O

25

0.45

5

8

1200X1000X1750

0

800

CT-C-IA

50

0.45

10

24

1400X1200X2000

1

1000

CT-C-I

100

0.45

18

48

2300X1200X2000

2

1500

CT-C-II

200

0.9

36

96

2300X2200X2000

4

1800

CT-C-IIA

200

0.9

36

96

4460X1200X2290

4

1800

CT-C-III

300

1.35

54

144

3300X2200X2000

6

2200

CT-C-IIIA

300

1.5

54

144

2300X3220X2000

6

2200

CT-C-IV

400

1.8

72

192

4460X2200X2290

8

2800


 

MODEL B SERIES DUST COLLECTING CRUSHER SET

Code: JS-6-6-22

Main Application:

 Applied for such trades as pharmaceutical, chemical and foodstuff etc., this machine is a new generation coarse crushing equipment combining crushing and dust collection as a whole.

 

Working Principle:

 By means of relative motion between movable and fixed fluted discs, material is crushed through impact and friction of teeth and impact among material. The crushed material is entered into the catcher automatically under the effect of rotating centrifugal force, and the dust is filtered and recovered by dust collector through a bag. Designed according to GMP standard and wholly made of stainless steel, this machine has no flying dust during production, and can improve the utilization rate of material and reduce the cost of enterprise, thus reaching the international advanced level.

 

Main Technical Specifications:

 

Model

20B

30BⅣⅤⅥ

40B

Production Capacity

60-150kg/h

100-300kg/h

160-800kg/h

Spindle speed

4500r/min

3800r/min

3400r/min

Feeding size

6mm

10mm

12mm

Crushing fineness

60-150目

60-120目

60-120目

Crushing motor

4KW

5.5KW

11KW

Dust collecting motor

1.5KW

1.5KW

1.5KW

Overall dimension(mm)

550×600×1250

600×700×1450

800×900×1550


 

MODEL LPG CENTRIFUGAL

SPRAY DRYER

Code: JS-6-4-2

PRINCIPLE OF WORK

Air is turned into hot air through heater and enters into hot air distributor at the top of dry chamber and then enters into dry chamber and rotates in the state of helix. At the same time liquid of raw material is sent to centrifugal atomizer at the top  of dry chamber through stepless variable screw pump. In which liquid of raw material atomizes small drops. Air and liquid of raw material flow and contact each other. The moisture vaporizes rapidly. Liquid of raw material is dried into finished product in a short time. The finished product is discharged through the bottom cyclone separator of drier and the wasted air is exhausted through fan.

FEATURES 

The dry speed is very quick. When raw material is atomized, the surface area increases greatly. 65~98% of moisture can be vaporized in hot air stream momentary. The dry time to be used is only 5~15 seconds. Especially, it is suitable for drying thermal sensitive raw materials.

The size of finished product is uniform and the flow and solubility are good. The purity and quality of product are good too.

The operation is stable and simple. The regulation and control is very convenient. It is easy to realize automatic operation.

The operation process is simplified and the operation environment is superior and can avoid powder dust during the period of operation.

SCOPE OF APPLICATION

Chemical industry: sodium (potassium) fluoride, alkali dyestuff and pigment, dyestuff intermediate, compound fertilizer, catalyst, amino acid, white black and so on

plastic resin: ABS emulsion liquid, ureaformaldehyde resin, phenol formaldehyde resin, formaldehyde resin, PE, PVC and so on

Foodstuff industry: 

egg and milk products: rich lipoprotein powdered milk, cocoa powdered milk, baby meal, egg white, vitelline and so on, food and juice of plant, oat, chicken juice, coffee, crystalline tea, condiment and flavor, protein bean, earthnut protein, protein, hydrolysate and so on

Sugar: maize paste, maize starch, glucose, pectin, maltose, potassium sorbate and so on

Ceramic: aluminum oxide, ceramic tile material, magnesium oxide, pencil stone and so on

NOTICE IN ORDER

You need fully complete the following Requirements Sheet in order to design and manufacture a high quality dryer satisfying all your requirements. Please kindly advise us when make inquiry,


Material name

Shape

Density

Specific gravity

Viscosity

Safety to heat

(PH)Corrosiveness

Explosiveness

Toxicity

dried temperature

Moisture content

Average size of particles

Capacity

Actual operating time

Material of machine

Power (Steam pressure, Electric power)


 

MODEL

LPG-5

LPG-25

LPG-50

LPG-100

LPG-150

LPG-200~2000

Inter temperature (℃)

140~300

Outer temperature (℃)

70~90

Evaporated amount of moisture (kg/h)

5

25

50

100

150

200~2000

Revolution (rpm)

25000

18000

18000

18000

15500

8000~15500

Diameter of atomizing disc (mm)

50

120

120

120

150

180~240

Heat source

Electricity

Electricity

Steam+electricity, oil, fuel, gas

Solved by user

Max. power of electric heater (kw)

9

48

72

81

99

/

Overall dimensions (m)

1.8X0.93X2.2

3X3.2X5.1

3.7X3.2X5.1

4.6X4.2X6

5.5X4.5X7

1800

Recovery rate of dry powder (%)

≥95


 

Model ZS Series Vibrating Screener

Code: JS-6-2-25


The machine is suitable for flow process, it is perfect equipment used for granules to screen.

The machine consists of hopper, vibrating chamber, connecting shaft, and motor. There are eccentric wheel, rubber software, main shaft and shaft bearing in the vibrating chamber. When the adjustable eccentric weight is passed the center of main shaft by motor driven, is may be out of balance and causes eccentricity, and so that the materials form regular eddy. The amplitude of the weight adjuster may regulate by changing the different material and the meshes of screens. It is small in volume, compact, dustless, noise-free, high output, low in energy consumption, easy to move and easy to maintain.

Type

ZS-350

ZS-515

ZS-650

CapacityKg/h

60~500

60~1300

18-~2000

Screen MeshesMesh

12~200

12~200

12~200

Powerkw

0.55

0.75

1.50

Main Shaft Speedrpm

1380

1370

1370

Overall Dimensionmm

540x540x1060

710x710x1290

880x880x1350

Weightkg

100

180

250


 

SMH SERIES TUNNEL STERILIZING OVEN

Code: JS-6-4-1

 

Main Uses:

This is a sort of far-infrared bake oven used widely for sterilizing and drying various kinds of ampoule, easy-broken glass bottle, antibiotic vial and other vessel in medicine production. Also used for drying material in chemical industry, food industry and electric industry.

Specification:

 

Type

Heating Power

(Kw)

Range of

Constant Temperature

(°C)

Motor Power

(Kw)

Size of Chamber (MM)

Transporting Speed
(M/Min)

Output per shift

(8 Hours)

(10 thousand)

Machine Measurement (MM)

SMH-D3M

10-20

room temperature

~ 250

0.75

480x200x3000

1240

5~15

980x1200x3940

SMH-D6M

25-35

room temperature ~ 350

1.1

480x300x6000

1570

5~20

980x1310x6940

SMH-D9M

30-40

room temperature

~ 400

1.1

480x320x9000

1967

10~25

980x1310x9940

SMh-D12M

40-50

room temperature

~ 400

1.5

480x320x12000

2743

15~35

980x1310x12940


 

WF-320 FINE PULVERIZER

Code: JS-6-6-22

Main Application:

This machine is applied for material crushing in such trades as pharmaceutical, chemical and

foodstuff etc.

Working Principle:

This machine is of hammer type crusher, material is fed into the crushing chamber by a hopper through screw conveyor and crushed by high speed rotating hammer, in which, water cooling jacket is available. it is simple in structure and easy to assemble and clean the crushing chamber,moreover, model WF-180 and 320 are wholly made of stainless steel, making the crushed material met the GMP requirement.

 

Main Technical Specifications:

Model

WF320

Production capacity

100-300kg/h

Feed size

≤5mm

Crushing fineness

100-450mesh

Spindle speed

6800r/min

Main motor

7.5KW

Feeding motor

0.18KW

Weight

380kg

Overall dimension

650×1100×1550mm


 

MODEL WFJ-30/60 EFFICIENT

MICRONIZING PULVERIZER

Code: JS-6-2-25

 

Main Usage:

This machine is consisted of main motor, auxiliary motor, and electrical control cabinet with the capabilities of winnowing, non-sieve or mesh, equality of granule size, and continuous processing etc. it meets the international advance level and is suitable for the material grinding by the trade of pharmaceutical, chemical, and foodstuff etc.

 

Working Principle

Raw material is delivered to the grinding chamber via hopper by spiral feeder, and is cut and sheared by the high seed cutters, then the material is moved into the whirlwind separator and the sack dust catcher by the negative pressure sucking method. The ejection material meets the product requirement.

 

Technical Data

 

Model

WFJ-30

WFJ-60

CapacityKg/h

30-800

50-1200

Size of Input Granulesmm

<15

<15

Size of Output GranulesMesh

80-320

80-300

Total PowerKw

46

84.15

Main Speedrpm

~3800

~2800

Machine Sizemm

6640*1300*3960

7500*2300*4530

WeightKg

1500

3200


 

WFM Series Super Fine Crusher and Vibrating Mill

Code: JS-6-6-22

 

Main application

Used for super fine crushing of fiber material in such trades, as pharmaceutics chemical and foodstuff etc., including glossy ganoderma, liquorices, shrimp shell and each kind of bone and plant fiber etc., with the crushing fineness reaching micron grade, this machine has reached the international advanced level.

Working principle
    This machine is of horizontal vibrating mill, material is fed into the crushing chamber through a hopper and crushed through collision and grinding with grinding bar inside the chamber under the effect of vibration ,Furthermore, it is equipped with water cooling unit to control temperature inside the crushing chamber. Designed according to GMP standard and wholly made of stainless. this equipment can be operated under full close conditions without dust flying and environmental pollution.

Technical parameters

Model

WFM-10

WFM-50

WFM-100

Working volume

10L

50L

100L

Handing capacity

2-2.5kg/h

10-30kg/h

20-60kg/h

Crushing fineness

200-1800 mesh

Cooling type

60-150mesh

60-120mesh

60-120mesh

Power

1.5KW

7.5KW

11KW

Weight

380kg

950kg

1500kg

Overall dimension

1200×800×1400

2100×1000×1600

2850×1500×1800


 

MODEL WFS-250 MINI- EFFICIENT

PULVERIZER

Code: JS-6-6-2

 

Main Usage:

This machine is consisted of main motor, auxiliary motor, and electrical control cabinet with the capabilities of winnowing, non-sieve or mesh, equality of granule size, and continuous processing etc. it meets the international advance level and is suitable for the material grinding by the trade of pharmaceutical, chemical, and foodstuff etc.

Working Principle:

Raw material is delivered to the grinding chamber via hopper by spiral feeder, and is cut and sheared by the high seed cutters, then the material is moved into the whirlwind separator and the sack dust catcher by the negative pressure sucking method. The ejection material meets the product requirement.

 

Technical Data

 

Model

WFS-250

CapacityKg/h

2-50

Size of Input Granulesmm

<5

Size of Output GranulesMesh

80-320

Total PowerKw

7.3

Main Speedrpm

~8000

Machine Sizemm

2000*800*2000

WeightKg

500


 


YZG/FZG SERIES VACUUM DRIER

Applications:

It is suitable for drying heat sensitive raw materials that can decompose and polymerize and metamorphose at high temperature. It is wide used in pharmaceutical, chemical, foodstuff and electronic industries.

Principle:

It is well known that vacuum drying is to put raw material to the state of vacuum for heating and drying. If use vacuum to take air and humidity out, the dry speed will be faster.

Note: if use condensate, the solvent in raw material can be recovered. If use SK series water drying vacuum pump sets, condensate can not be used and the investment could be saved.

Features:

Under the condition of vacuum, the boiling point of raw material will decrease and make the pushing force become greater. Therefore for a certain amount of heat radiation, the conducting area of evaporator can saved;

The heat source for operation of evaporation may be low pressure steam or surplus heat steam;

The heat loss of evaporator is less;

Before drying, the treatment of disinfections may be carried out. During the period of drying, there is no impurity material mixing. It is conformity with the requirement of GMP.

It belong to static drier. So the shape of raw material to be dried can not be destroyed.

Technical parameters

Specification

Name

YZG-600

YZG-1000

YZG-1400

YZG-15

Inside size of chamber(mm)

600*976

1000*1527

1400*2054

1500*1220*1400

Outer size of chamber(mm)

1153*810*1020

1693*1190*1500

2386*1657*1920

2060*1513*1924

Layers of baking shelf

4

6

8

8

Layers of baking shelf(mm)

81

102

102

122

Size of baking disk(mm)

310*600*45

460*640*45

460*640*45

460*640*45

Number of baking disk

4

12

32

32

Permitted pressure inside the pipe of baking shelf(Mpa)

≤0.784

≤0.784

≤0.784

≤0.784

Temperature inside chamber(oC)

≤150

≤150

≤150

≤150

Vacuum in idle inside chamber(Mpa)

-0.09~0.096

 

 

 

If not use condensate, type and power of vacuum pump(kw)

SK-1.5 4kw

SK-3 5.5kw

SK-6 11kw

SK-6 11kw

Weight of drying chamber(kg)

250

800

1000

2100


 
ZGP MODDEl HARROW TYPY VACCUM DRIER

Code:

This machine is used for kinds of slurry, paste, granules, powder and fibre type ect materials. The driving parts apply stable-working, well-wearing cylinder gear wheel decelerating machine. The principal axis applies bigger stainless steel sincere axis. Harrow teeth apply high-intensive stainless steel melding, which enough ensure the machine operate stably in all wicked working condition. There can add two or four knock sticks in the shell in order to the high-speed drying and pulverizing. The heating medium can choose steam, heating oil, and heating water.

 

Scope of application:

Especially use for materials which are sensitive to heating, materials easy to be oxidized in high temperature, materials easy to be harden in drying, and materials must be call backed in the steam let out during drying. After drying, the materials like powder, so it is more applicable for finished product like powder. It can pack directly after drying, no need pulverize. Water content of feeding material can reach 1%, even 0.5%. The vacuum drying machine is widely used in the technical process of solid alcoholic natrium(kalium).

 

Characteristics:

Applicability is strong, drying speed is quick. The machine applies jacket cover to heat, and higher vacuum to let out gas, so it is applicable to the different kinds and different state materials. Especially used for the easy explosive and easy oxidized materials.

The products quality is high, the drying process harrow constantly turns back and down, so the dried materials are agitated evenly.

Small consumption of steam.

Easy to operate, can callback volatilized gas to reduce the pollution to the environment.

 

Main technical Specifications:

Model

Volume

(L)

Rotating speed harrow tooth(rpm)

Rotating power

(kw)

Vacuum pump type(for reference)

ZGP-100

100

10

1.5

SK-1.5

ZGP-500

500

10

3

SK-3

ZGP-1000

1000

10

7.5

SK-6

ZGP-2000

2000

10

11

SK-6

ZGP-4000

4000

10

18.5

SK-12